The Process
Applejack is made at the peak
of the apple harvest, in early September to mid-November,
and this insures that the quality and sweetness
of the apples are at their peak. After the apples
are harvested, they are carefully inspected,
washed, and pressed into pure, sweet apple juice.
This juice is then transferred to 20,000 gallon
oak fermenter tanks outside the still site, where
the juice is allowed to ferment naturally (no
yeast cultures or starters are employed). The
fermentation process converts the natural sugars
into alcohol, and can require from seven to thirty
days, depending on temperature and weather conditions.
This process is monitored constantly, night and
day, until all of the sugar has been converted
into alcohol. The fermented juice is then sent
to the still, and distillation proceeds, boosting
the proof by vaporization and re-condensation,
to approximately 160 proof. This proof level
also insures that maximum flavor and aroma is
maintained in the distilled brandy. Currently,
all apple distillation is done at our plant in
North Garden, Virginia. The orchards of the fertile
Shenandoah Valley amply supply our apple needs
each harvest season.
The fresh distillate, or Apple Brandy, is then
cut with pure water to approximately 130 proof
and transferred to 50 gallon charred oak barrels
for aging. All brandy is aged for four to eight
years. This unusually long aging process enhances
the natural apple flavor and aroma. During this
aging process, the brandy is periodically checked
for taste and aroma to insure that high quality
standards are maintained.
When bottling requirements
are determined, the apple brandy barrels are
selected for dumping.
All straight Apple Brandy and "Apple Bond" (100
proof brandy) is made from the older brandy inventory,
and can range from six to ten years or more in
age. The straight Apple Brandy and Apple Bond
is truly "sippin' whiskey", and is
especially smooth and mellow in flavor and aroma.
Laird's Applejack is a blend of Apple brandy
and neutral spirits, and although the brandy
selected may be slightly "younger" (only
four to six years old), the blend also carries
a distinctive fruity flavor and aroma. In addition
to Laird's Applejack, Laird & Company produces
various other Apple Brandy products, such as
Captain Applejack Blend 80 proof, Captain Applejack
Bond 100 proof and Laird's Bond 100 proof (both
straight Apple Brandy), Captain Apple Brandy
straight 80 proof, Laird's 71/2 Year Old Apple
Brandy straight 80 proof and Laird’s 12
Year Old Rare Apple Brandy straight 88 proof.
Applejack production
utilizes a huge volume of fresh apples each
fall. It takes 7,000 pounds
of apples to produce one 50-gallon barrel of
Apple Brandy. In a normal distillation season,
approximately 500 to 800 barrels are produced,
which represents three and one half to 5 and
one half MILLION POUNDS of apples! Translated
into "consumer size" packaging, a 750ml
bottle of Laird's Blended Applejack contains
six pounds of apples, a 750ml bottle of Laird's
Straight Old Apple Brandy contains sixteen pounds
of apples, and a 750ml bottle of Laird's Bond
100 proof Brandy contains twenty pounds of apples!
Since the first production of Applejack in the
late 1600's, the time-honored procedures and
standards have been maintained, and Applejack
is a pure, Native American spirit. This is an
especially significant factor in today's trend
toward natural, additive-free foods and beverages. |